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NIR for Blending Monitoring: From Theory to Practice - Delivered by VIAVI in Italy, November 2023

7th September 2023

In the intricate world of manufacturing, blending stands out as a cornerstone activity across all sectors. The significance of blending is underscored by the need to achieve a uniform blend for the final product. This uniformity is not just a matter of quality but is integral to the very essence of the product. However, achieving this uniformity is not without its challenges.

Traditional sampling methods, like the “thief” technique, have been the industry standard for a long time. But as straightforward as it might seem, this method comes with its own set of complications. The technique, while effective in obtaining samples, can introduce significant disturbances to the blending process. Such disruptions can lead to inconsistencies in the blend, potentially compromising the quality of the final product.

Recognizing these challenges, the FDA is now championing a paradigm shift in the industry. Instead of relying on process validation, which is often a one-time or periodic check, the emphasis is now on continuous process verification. This approach aims to monitor and verify the blending process in real-time, ensuring consistent quality throughout the production cycle.

In light of these industry developments, we are thrilled to announce that our esteemed supplier, VIAVI, will be delivering an intensive training session on “NIR for Blending Monitoring: From Theory to Practice” in Italy, come October 2023. This training is not just about understanding the theory behind blending but also about equipping participants with practical knowledge and skills. The session will delve deep into the nuances of blending, the challenges posed by traditional methods, and the advantages of adopting continuous process verification.

VIAVI, with its rich legacy in the field and cutting-edge solutions, is uniquely positioned to offer this training. Participants will benefit from VIAVI’s vast experience and expertise, gaining insights that are both relevant and actionable.

In conclusion, as the manufacturing industry evolves, so do the methods and techniques associated with it. This training is a golden opportunity for professionals to stay ahead of the curve, understand the latest best practices, and ensure that the products they manufacture meet the highest standards of quality and consistency. Don’t miss out on this chance to learn from the best in the business.

Day One - 7 November 2023

Morning 

Afternoon

10.30-11.00         

Introduction and welcome coffee

11.00-12.00                  

NIR theory and multivariate analysis
Emiliano Genorini, MicroNIR Account Manager at VIAVI Solutions

12.00-13.00

Blending process: theory principles and process scale-up NIR aided: theory and process case study
Giusi Mondelli, Process Technologist at IMA Active Laboratory

 

13.00-14.15

Chemometrics tools for blending monitoring (MBSD and PCA)
Eleonora Mustorgi, MicroNIR Application Specialist at VIAVI Solutions

15.00-17.15    

Practical session:
MicroNIR set up applied to blenders
Blending Demo (including sensor mounting) using a MicroNIR PAT-tour

Day Two - 8 November 2023

Morning 

Afternoon

9.00-10.00   

Blending scale-up case study: interpretation of data from process perspective
Giusi Mondelli, Process Technologist at IMA Active Laboratory

10.00-11.00             

Blending process and scale-up case study: interpretation of data from engineering perspective
Lorenzo Menarini, R&D Process Engineer at IMA Active

12.00-13.00

Blending process: theory principles and process scale-up NIR aided: theory and process case study
Giusi Mondelli, Process Technologist at IMA Active Laboratory

11.00-11.15

Coffee break

11.15-12.00

Quantitative approaches: why not a quantitative analysis? Regulatory aspects
Emiliano Genorini, MicroNIR Account Manager at VIAVI Solutions

12.00-12.45

OPC communication for process integration
Emiliano Genorini, MicroNIR Account Manager at VIAVI Solutions: and Marco Minardi, Automation Manager at IMA Active

12.45-14.00

Raw materials identification and data base
Eleonora Mustorgi, MicroNIR Application Specialist at VIAVI Solutions and Emiliano Genorini, MicroNIR Account Manager at VIAVI Solutions. 

14.30-17.00

Practical session:
Raw materials identification MicroNIR OnSite-W for raw materials identification (RMID)
Production scale process on Roto Mix HSMG

Day Three - 9 November 2023

Morning 

Afternoon

9.00-10.00   

Real time monitoring with automated integration and Golden Batch
Marco Minardi, Automation Manager at IMA Active

10.00-11.30

Advanced algorithms for blending monitoring (MCR and Rolling PCA)
Eleonora Mustorgi, MicroNIR Application Specialist at VIAVI Solutions

11.30-12.00

PAT implementation on existing IMA blenders at customer’s site

Lorenzo Menarini, R&D Process Engineer at IMA Active

12.00-13.00

Round table

13.00-14.30

Buffet lunch and time for dedicated discussion

Event Details

Location

  • IMA Centro Servizi and IMA R&D Laboratory
  • Via Emilia, 237 – 40064 Ozzano dell’Emilia (Bologna), Italy

Registrations

  • In order to guarantee you an exclusive and focused experience, the number of participants is restricted. We kindly ask you to apply for the event not later then October 18th, 2023 at https://ima.it/pharma/pat-school/
  • After we receive your application, your registration will be confirmed in writing.

Hotel accommodation

Here some suggested hotels you can book:

PLEASE NOTE: DUE TO AN IMPORTANT EXHIBITION THAT WILL BE HELD IN BOLOGNA FROM NOVEMBER 7, 2023 TO NOVEMBER 9, 2023 WE STRONGLY SUGGEST YOU TO BOOK YOUR HOTEL AS SOON AS POSSIBLE.

Fees

  • The workshop participation fee is € 1,980 which includes seminar documents and materials, lunches and coffee breaks.

Transports

  • All the transfers that are not mentioned in this document are at your charge and should be organized by yourself.

After the event

  • You will receive a certificate confirming your participation. Furthermore, we would like to ask you to fill-in our evaluation sheet to make sure we get better every time.

What next?

For any further information please send an email to: marketing.active.it@ima.it 



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